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http://www.ecocenter.org/dust/ToxicAtAnySpeed.pdf.

 

 

Chemicals in cars and

the need for safe alternatives

The ecology cenTer

J a n u a r y

2 0 0 6

toxic

at any Speed

Page 2

Page 3

Chemicals in cars and

the need for safe alternatives

toxic

at any Speed

A r e p o r t b y t h e e c o l o g y c e n t e r

A u t h o r s

Jeff gearhart & hans posselt

C o n t r i b u t o r s

Dave Dempsey, Pat Costner, Charles Griffith, Claudette Juska

January 2006

Page 4

c o n t e n t s

3 Executive Summary

6 The Problem of Pollutants in Car Interiors

7 What are PBDEs?

9 What are Phthalates?

11 Sampling for PBDEs and Phthalates in Automobile Interiors

12 Results: PBDEs

15 Results: Phthalates

17 Discussion of PBDE Results

18 Alternatives to deca-BDEs and Phthalates

20 Recommendations

A p p e n d i c e s

22 Appendix 1: Experimental Section

23 Appendix 2: PBDEs and Phthalates Analyzed

24 Appendix 3: Automobile Indoor Air Quality Standards

25 Appendix 4: Windshield Wipe Sample Vehicles

A C k n o w l e d g e m e n t s

The authors would like to thank the following

people whose advice and assistance helped

produce this report: Tracey Easthope, Michael

Garfield and Ted Sylvester of the Ecology

Center; Peter Piazza; the staff of Recycle

Ann Arbor for their assistance with sample

collection; Phil Simon of Ann Arbor Technical

Services; and members of the Coming Clean

collaborative.

We wish to thank Shayna Samuels and

Glenn Turner of Ripple Strategies for their

invaluable assistance on the report.

For design and production assistance

we would like to thank David Gerratt

(NonprofitDesign.com).

For supporting the ongoing work of the

Ecology Center and publication of this report

we would like to thank the John Merck Fund

and the New York Community Trust.

The authors are solely responsible for

the content of this report. The views and

conclusions expressed in this report do

not necessarily reflect the views and

policies of our funders.

e C o l o g y C e n t e r

The Ecology Center is a nonprofit envi-

ronmental advocacy organization that works

for healthy communities, clean products and

clean production. The Auto Project of the

Ecology Center works to address toxic and

health issues related to the production of

automobiles and promotes cleaner vehicle

technologies. The Ecology Center is based

in Ann Arbor, Michigan.

www.ecocenter.org

117 North Division Street, Ann Arbor, MI 48104

734.761.3186 (phone) • 734.663.2414 (fax)

info • www.ecocenter.org

Page 5

W

hen most people think

about auto safety, seatbelts and air bags

likely come to mind. But cars also

pose hidden hazards that endanger

drivers and passengers even before turning on the igni-

tion

.. Chemicals used to make seat cushions, arm rests,

floor coverings and plastic parts can break down into

toxic dust that is inhaled, becoming a serious health risk.

According to the environmental protection Agency

(epA), indoor air pollution is one of the top five envi-

ronmental risks to public health. next to homes and

offices, Americans spend the greatest amount of time in

their cars—more than 100 minutes per day on average.

this study by the ecology Center,

Toxic at Any Speed:

Chemicals in Cars & the Need for Safe Alternatives, found

that concentrations of some toxic chemicals in automobile

interiors were five to ten times higher than those found

in homes and offices, thus making cars a significant

contributor to overall indoor air pollution.

 

Pbdes and Phthalates

this report examines two classes of toxic compounds:

polybrominated diphenyl ethers (pBDes) and phthalic

acid esters (phthalates). pBDes, used as flame retar-

dants, and phthalates, used to soften plastics, were chosen

due to their toxicity and ubiquity in the environment.

pBDes are used in car interior fabric backing, wire

insulation, electronic enclosures, arm rests, floor cover-

ings and other plastic parts. these chemicals are known

to cause neuro-developmental damage, thyroid hormone

disruption and possibly liver toxicity in test animals.

Given the high levels of pBDes in cars compared to

homes or offices, exposure during a 90-minute drive

is similar to the exposure from eight hours at work.

phthalates, the second group of toxic compounds

examined in this study,

are predominantly used as plas-

ticizers and are found in a large variety of polyvinyl

chloride (pVC) products in vehicles including seat

fabrics, body sealers, instrument panels, and interior

trim. these chemicals have been linked to birth

defects, impaired learning, liver toxicity, premature

births, and early puberty in laboratory animals, among

other serious health problems.

this study found that not only are drivers and

passengers exposed to these toxic chemicals through

inhalation of air and dust,

but that these chemicals in

cars pose a particular threat; frequent exposure to the

sun’s heat and UV light increases their levels and may

exacerbate their toxicity. since automobiles have 360-

degree windows, cars can heat up to 192ºF; and UV

exposure from parking in the sun creates a favorable

environment for chemical breakdown.

 

Car manufacturer rankings

the ecology Center collected windshield film and dust

samples from randomly selected 2000 to 2005 model cars

made by 11 leading auto manufacturers. Rankings of these

companies by the concentration of pBDes and phthalates

found on windshield films are presented in

table es1.

Page 6

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

table es1: ranking of vehicles by Company

(windshield Film Concentrations)

Auto

Company

total Pbde,

μg/m

2

Auto Company

total

Phthalates,

μg/m

2

hyundai

0.054

Volvo

3

Volvo

0.152

BMW

3

BMW

0.178

VW

4

honda USA

0.193

General Motors

5

Ford

0.280

Toyota USA

6

General

Motors

0.301

honda USA

6

Toyota

0.323

Mercedes

6

honda

0.351

honda

7

VW

0.594

Subaru

7

Subaru

0.744

Chrysler

7

Toyota USA

0.936

Toyota

8

Chrysler

1.021

Ford

10

Mercedes

1.772

hyundai

24

 

Alternatives

the presence of pBDes and phthalates in automobile

interiors, when coupled with the many other sources

of exposure to these compounds in daily life, is both

troubling and unnecessary,

especially when alternatives

exist and are already used by some automakers.

 

As seen in the above chart, Volvo was found to have

the lowest level of phthalates and the second lowest level

of pBDes, making it the industry leader in terms of

indoor air quality in cars. Volvo also proves the feasi-

bility of replacing these harmful chemicals with safer

alternatives. Volvo Group (the original parent company

of Volvo), which produces trucks and buses, has pro-

hibited the use of three types of phthalates and all

types of pBDes.

1

other manufacturers claim they have eliminated

pBDes and phthalates from particular applications. For

example, Ford reports that it has eliminated pBDes from

“interior components that customers may come into

contact with.â€

2

honda also reports that it has eliminated

most of its phthalate-containing pVC in its vehicles.

3

much of the motivation for these efforts is due to

recent government initiatives in europe and Japan. the

european Union, for example, passed legislation in 2003

requiring the phase-out of pBDes in electronic and

electrical equipment.

As a result, electronics manufacturers

such as Apple, Dell, hewlett-packard, iBm, panasonic

and sony have already eliminated pBDes from their

products. the european Union has also required phase-

outs of phthalates in toys, childcare items, and cosmetics,

resulting in similar elimination efforts in those industries.

other companies, like Volvo, have taken proactive action

to get out ahead of future legislation.

 

in Japan, the Japanese Auto manufacturers Associa-

tion (JAmA) recently made headway toward improving

air quality in cars when they announced a voluntary

agreement of its members to reduce air concentrations

of a number of volatile organic chemicals, including

phthalates. these chemicals, also known as VoCs, are

responsible for what is typically called “new car smell.â€

4

several Japanese automakers have indicated efforts to

reduce the use of these chemicals as a result of the

initiative.

5

in lieu of legislative action at the federal level, at

least 9 U.s. states (California, hawaii, illinois, maine,

maryland, michigan, new York, oregon and Washing-

ton) have passed laws banning two forms of pBDes,

penta and octa, which have been rapidly bioaccumulating

in the environment. Additional legislation is being con-

sidered in at least six other states, as well as revisions

of existing legislation that would extend pBDe phase-

outs to all uses of deca, including automotive.

Page 7

e x e C u t i v e s u m m A r y • T h E E C o l o G Y C E N T E R •

recommendations

â——

  For ManuFacturers 

manufacturers should reduce the health risk to vehicle

occupants by phasing out pBDes and phthalates in auto

interior parts, setting specific timelines for its material

and component suppliers. As an interim step, north

American automakers should voluntarily comply with

recent Japanese and european initiatives that limit

hazardous air pollutant levels in auto interiors.

â——

  For governMent 

Congress and individual states should encourage rapid

action to gradually eliminate the use of pBDes and

phthalates by requiring phase out timelines and provid-

ing research and technical assistance to vehicle manu-

facturers for assessment and development of alternatives.

Government purchasers should further require disclo-

sure on the use of these substances in their purchasing

specifications. Voluntary efforts should also be given

public recognition.

â——

  For vehicle occupants 

Fortunately, car owners can take some direct actions to

minimize health risks from pBDes and phthalates in

car interiors. some of these actions will also reduce the

risks associated with other interior car pollutants. Drivers

can reduce the rate of release and breakdown of these

chemicals by using solar reflectors, ventilating car

interiors, and avoiding parking in sunlight.

Page 8

i

nDooR AiR pollU tion oF All

kinds is considered a major potential health

concern. the U.s. environmental protection

Agency (epA) notes:

In the last several years, a growing body of scientific

evidence has indicated that the air within homes and

other buildings can be more seriously polluted than the

outdoor air in even the largest and most industrialized

cities. Other research indicates that people spend approxi-

mately 90% of their time indoors.Thus, for many people,

the risks to health may be greater due to exposure to air

pollution indoors than outdoors.

In addition, people who may be exposed to indoor air

pollutants for the longest periods of time are often those

most susceptible to the effects of indoor air pollution. Such

groups include the young, the elderly, and the chronically

ill, especially those suffering from respiratory or cardio-

vascular disease.

6

the American lung Association, noting that

Americans spend up to 90% of their daily lives indoors,

also points out that the epA has estimated indoor air

pollution levels can be two to five times higher than

outdoor air pollution levels.

7

the epA has ranked

indoor air pollution one of the top five environmental

risks to public health.

next to homes and offices, we spend our longest time

in automobiles, 101 minutes per day on average.

8

Auto-

mobiles are unique environments. Air temperature ex-

tremes of 192°F (89°C) and dash temperatures up to

248°F (120°C) have been observed.

9

homes and offices

are typically maintained at much more moderate and

stable temperatures, 68°–75°F (20°–24°C) in winter

and 73°–79°F (23°–26°C) in summer.

10

Automobiles also typically have windows 360 degrees

surrounding the interior, resulting in five times the

amount of glass per square foot of occupied space

(90–100% of occupied space

11

) than homes (typically

 

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

t h e p r o b l e m o f p o l l u t A n t s

i n c A r i n t e r i o r s

12–17% of occupied space), resulting in much higher

solar exposure.

12

Glass filters most light of smaller wave

length (280-315 nm) in the ultraviolet (UV) region,

but the transmission of longer wave UV (315-440 nm)

through auto glass varies from 9.7% to 62.8% for lam-

inated and nonlaminated glass respectively.

13

Around

90% of new cars have green tinted windows.

14

Chem-

icals, such as pBDes, that are known to break down

when exposed to the sun, may break down at much

higher rates in solar-exposed cars then in other

indoor environments.

While we do not typically occupy vehicles under

extreme temperatures, the conditions in vehicles create

an environment in which chemicals are constantly

released from automobile components into the

environment.

Awareness of the scope and extent of pollutants in

automobile interiors has led to industry initiatives. For

example, Yoshida and masunaga identified more than

160 volatile organic chemicals (VoCs) in the interior

air of a new Japanese car and reported that, during the

Page 9

P o l l u t A n t s i n C A r i n t e r i o r s • T h E E C o l o G Y C

E N T E R •

summer, the concentration of total volatile organic

chemicals (tVoCs) continued to exceed proposed

indoor guidelines three years after purchase.

15

Responding to government demands, the Japanese

Automobile manufacturers Association (JAmA) recent-

ly announced voluntary guidelines for the reduction of

13 volatile organic chemicals, noting that it “considers

the cabins of motor vehicles to comprise one part of

residential space.†these chemicals are responsible for

what is typically called the “new car smell.â€

16

one group

of VoCs is phthalates, which have been associated

with nose and throat irritation and other physical prob-

lems.

17

other VoCs of concern include formaldehyde,

toluene, xylene, ethyl benzene, and styrene. in place of

solvents contained in paints, adhesives and other prod-

ucts, JAmA members will promote the use of water-

based solvents or eliminate solvents from the items

altogether.

VoCs are just one of several classes of pollutants in

car interiors. two specific classes of compounds com-

monly used in auto interior parts, pBDes and phthal-

ates, have drawn significant attention for their potential

impacts to human health in recent years. pBDes, a class

of chemical pollutants that includes compounds banned

for use by some states and the european Union,

raise

important public health concerns. phthalates, used

primarily as an additive in pVC plastic, are also the

subject of increased public health concern. in order to

gain a better understanding of the air pollution exposure

faced by drivers and passengers, the ecology Center

conducted its own tests of the presence of these

chemicals in automobile interiors.

 

what Are Pbdes?

pBDes (polybrominated diphenylethers) are brominated

fire retardants (BFRs) used primarily in plastics and

textile coatings. in this class of compounds, two to ten

bromines are attached to the diphenyl ether molecule.

pBDes are of significant environmental concern

because

they are toxic, bioaccumulative, and persistent, and levels

in humans and wildlife are increasing exponentially.

Commercial production of pBDes began in the late

1970s.

pBDes are used as fire retardants in plastics and

textile coatings. three commercial mixtures of pBDes

have been and continue to be produced: deca-BDe,

octa-BDe, and penta-BDe. these commercial prod-

ucts contain a mixture of various congeners.

since pBDes have structures similar to other haloge-

nated aromatic contaminants, such as polychlorinated

biphenyls (pCBs), which are now banned,

and dioxins,

which are targeted for elimination as a byproduct of

combustion processes, it has been proposed that pBDes

may have a similar mechanism of action.

studies of the effects of pBDes in laboratory animals

suggest particular impacts on the developing brain, in-

cluding “reduced adaptability, hyperactivity, and distur-

bances in memory and learning functions.â€

18

During the

neo-natal period, which is characterized by rapid devel-

opment and growth of the undeveloped brain, it had

previously been shown that various toxic substances can

induce permanent injuries to the brain function in mice

three Pbdes of Concern

 

Public health authorities and regulators are

particularly concerned about three forms of

polybrominated diphenyl ethers (PBDEs).

 

The three commercial types of polybrominated

diphenyl ethers are penta-, octa- and deca-BDE,

which predominantly contain five, eight, and ten atoms

of bromine per molecule, respectively. They also

contain a smaller percentage of PBDEs with different

numbers of bromine, such as tetra (four) and hexa

(six), for example.

• Penta: used in polyurethane foam such as in

mattresses, seat foam, other upholstered furniture

and rigid insulation.

• octa: used in high-impact plastics such as fax

machines and computers, automobile trim, tele-

phones and kitchen appliances.

• deca: current automotive uses include cable insu-

lation, electronics and textile coatings. Uses in other

products include carpet foam pads, draperies, tele-

vision sets, computers, stereos and other electron-

ics, cable insulation, adhesives, and textile coating.

 

The only U.S. manufacturer of penta- and octa-

BDEs, Chemtura (formerly Great lakes Chemical

Corporation), is phasing out their production after

studies showed significant toxicity to laboratory animals.

In addition, California and Maine banned the manufac-

ture and use of penta- and octa- beginning in 2006.

Seven other states, including hawaii, Illinois, Mary-

land, Michigan, New York, oregon, and Washington

have also acted to phase out penta- and octa-BDE.

Page 10

 

health Concerns Associated with Pbdes

PBDEs can cross the placenta, exposing the fetus.

Infants are exposed to PBDEs through breast

milk. Children take in PBDEs from animal foods and

house dust, and possibly from gases that vaporize

from household products containing PBDEs. These

will persist in their bodies though adulthood.

Studies with laboratory animals demonstrate the

toxic effects of PBDEs.

In these studies, PBDE expo-

sure before and after birth caused problems with brain

development, including problems with learning, memo-

ry and behavior.

They also demonstrated that exposure

to PBDEs during development can decrease thyroid

hormone levels and affect reproduction.

 

These effects are observed mainly in studies with

penta- forms of PBDEs. Some similar toxic effects are

seen with octa- and deca- forms of PBDEs, but at

higher exposure levels than for penta-.

There is evidence from animal studies that deca-BDE may cause

cancer at high exposure levels. Penta- and octa- have

not been tested in cancer studies with animals.

PBDEs have a chemical structure similar to PCBs

(polychlorinated biphenyls), which have been studied

in humans.

(The U.S. banned PCB manufacture in

1976. For more information on PCBs go to http://

www.atsdr.cdc.gov/tfacts17.html).

This suggests

that PBDEs may be similar to PCBs in terms of toxic

effects and their ability to build up in the environment

and in people. PCBs are believed to cause skin con-

ditions in adults and affect the nervous and immune

systems of children. At high levels they may cause

cancer.

exposed during this period of development. in mice and

rats this phase lasts through the first 3–4 weeks after

birth. in humans, on the other hand, it starts during the

third trimester of pregnancy and continues throughout

the first two years of life. in mice, exposure to pBDes

during this period led to permanently altered spontane-

ous behavior, reduced adaptability to new environments,

as well as hyperactivity in the adult individual—deficien-

cies that grew worse with age.

Americans are exposed to pBDes through house

dust, food, and air.

19,20,21

however, recent studies increas-

ingly point to indoor dust as the major route of exposure.

one study estimated that foods contributed 16% of

total pBDe intake of an average adult but that 90% of

a toddler’s dietary intake of pBDes comes from dust

ingestion.

22

two studies have found pBDe levels in the breast

milk of U.s. women 10 to 100 times higher than those

reported in europe. nearly one-third of 40 breast milk

samples taken from women who live in the U.s. pacific

northwest had greater concentrations of pBDes than

of pCBs.

23

other food sources likely also play a part

in total exposure. A study reporting the levels of pBDes

in a market basket survey of 30 food types from stores

in Dallas, texas, found significant pBDe residues, with

the highest in fish and meat and the lowest in dairy

products.

24

high levels of pBDes in office and house dust (and

thus available for inhalation) have also been detected. A

study published earlier this year found flame retardants

in the dust of all 16 homes tested in the Washington,

D.C., metropolitan area, as well as one home in Charles-

ton, s.C.

25

According to a source quoted in Environmental

Science andTechnology, “the study also shows that young

children in the most contaminated homes may be in-

gesting enough polybrominated diphenyl ethers (pBDes),

which are suspected to be endocrine disrupters, from

dust to raise public health concerns.â€

26

A study by the

environmental Working Group of dust in 10 homes

found “unexpectedly high levels of these neurotoxic

chemicals in every home sampled.†the average level of

brominated fire retardants measured in dust from nine

homes was more than 4,600 parts per billion (ppb). A

tenth sample, collected in a home where products with

fire retardants were recently removed, contained more

than 41,000 ppb of brominated fire retardants, twice as

high as the maximum level previously reported by any

study.

27

in the first nationwide study of pBDes in dust

samples from computers, toxic chemicals were found in

all of the samples tested, including samples taken from

a legislative office in lansing and a computer lab at the

University of michigan.

28

Among the chemicals with

the highest levels found were deca-BDe, one of the

most widely used fire retardant chemicals in the elec-

tronics industry.

the presence of pBDes in food products, homes and

offices—and the fact that exposure of young children

may be at levels close to public health concern—under-

scores the importance of measuring pBDe levels and

possible human exposures in automobile interiors.

 

Page 11

 

what Are Phthalates?

phthalates (phthalic acid esters) are a group of chemicals

predominantly used as plasticizers in soft plastics, such

as in a large variety of polyvinyl chloride (pVC) products

including seat fabric, cable insulation and interior and

exterior trim in vehicles.they account for 30-45%

by weight of most flexible pVC applications used in

vehicles.

29

A wide variety of consumer products includ-

ing cosmetics, building materials, clothing, food packag-

ing, some children’s toys, and even some medical devices

also often contain phthalates. Dehp (di 2-ethyl-hexyl

phthalate), which is used extensively in vehicles, in pVC

medical tubing, and other devices, has been shown in

animal studies to be hazardous at high levels of exposure.

phthalates are among the most ubiquitous synthetic

chemicals in the environment

30

and are nearly always

found at some concentration in virtually all humans

and wildlife.

31

Routes of exposure include food (from

packaging), dust, and air, in declining order of exposure

levels. they are found in the air and dust in homes and

offices.

32,33,34

the United states Agency for toxic sub-

stance Disease Registry (AtsDR) estimates that 1.4

million kilograms of Dehp are vaporized to the air

during plastics manufacturing every year and another

1.8 million kilograms are lost to the air from plastic

product inventory every year.

35

phthalates and their metabolites are likely develop-

mental and reproductive toxins, which have shown toxic

effects in the liver, kidneys, and testes of laboratory ani-

mals and are linked to deteriorated semen quality, low

sperm counts, and poor sperm morphology in men. A

survey of chemical body burdens in Americans released

in 2003 by the Centers for Disease Control and preven-

tion found levels of phthalates highest in children, creat-

ing the potential for developmental effects.

36

in europe,

Dehp is classified as “toxic to reproduction.†likewise,

in California, Dehp is listed as a reproductive toxicant

in the chemical list of proposition 65.

37

the daily intake of Dehp from all sources (food,

dust and air) can exceed the epA Reference Dose (RfD)

(20 µg/kg body weight/day)—the level likely to be with-

out an appreciable risk of adverse health effects over a

lifetime—and is of great environmental and health con-

cern.

38

Based on an analysis of urinary metabolites of

Dehp, a German study estimated that 31% of the gen-

eral population in that country may be regularly exposed

to Dehp at levels that exceed the reference dose.

39

the

U.s. Department of health and human services recently

concluded that Dehp exposure levels are generally in

the range of 2–30 µg/kg body weight/day but that some

studies have shown levels as high as 65.0 µg/kg bw/day

for men and 27.4 µg/kg bw/day for women.

40

Vulnerable

populations, such as critically ill newborns, may be ex-

posed to higher levels than the general population due

to the extensive medical procedures they undergo using

phthalate-containing materials.these levels of exposure

are of great concern given the extent to which the RfD

values are exceeded in the general population. they

highlight the need to reduce exposure from all sources.

the european parliament in July 2005 voted to

prohibit the use of three phthalate plasticizers in toys

and child-care items and to restrict three other plasti-

cizers throughout the european Union.

41

in 2003, the

european parliament banned two phthalates commonly

used in cosmetics—dibutyl phthalate (DBp) and Dehp

—because they are suspected reproductive toxins.

 

Page 12

Global production of phthalates is an estimated 3.5

million metric tons per year,

42

of which 80–90% is used

as additives in flexible pVC.

43

Roughly 50% of the

market share for phthalates is accounted for by diethyl-

hexyl phthalate (Dehp),

44

at least 95% of which is

added to pVC to give it flexibility.

45

As noted by koch

et al., “this is of greatest importance for public health

since Dehp is not only the most important phthalate

with respect to its production, use and occurrence and

omnipresence but also the phthalate with the greatest

endocrine disrupting potency.â€

46

 

the Potential risks from Phthalates

in Auto interiorss

tudies have documented that phthalates used

in indoor plasticizers are found in indoor air and

dust, regardless of the ventilation rate. one study

noted, “[A] small area of plasticizer-containing pro-

ducts emits almost as much as a large area. There-

fore, if the surface materials contain plasticizers, it is

impossible to avoid the phthalates in indoor air.â€

47

The technical literature also documents the off-

gassing of DEhP from soft PVC. Elevated interior air

temperature in cars, as high as 192°F, and dash board

temperatures as high as 248°F can cause accelerated

release of phthalates from materials and dramatic in-

creases in DEhP levels in the air (see Tables 11 and

12).

At car interior temperatures of 140°F, DEhP levels

can reach extremely high levels. The combination of

high interior temperatures from parking in sunlight

and the off-gassing of DEhP, in particular, make

autos a significant source of phthalates being released

to the outdoor environment.

A German study estimated

that 31% of the general population in that country may

be regularly exposed to DEhP at levels that exceed the

EPA reference dose. While no one has quantified in

detail the contribution of phthalates from dust and air

in cars to the total exposure, it is important to consider

that humans spend 101 minutes each day in their

vehicles and that continued releases of phthalates

contribute to overall environmental levels.

 

Page 13

s A m P l i n g o F P b d e s A n d P h t h A l A t e s • T h E E C o l

o G Y C E N T E R •

11

p

RiVAtelY oWneD VehiCles

were solicited to participate in the study as

they arrived at a local household recycling

center. the ecology Center collected 15 com-

posite samples (13 windshield films, 2 dust samples) and

analyzed these for 11 pBDe congeners and 8 phthalates

(see Appendix 2 for complete list). the samples were

collected from 133 vehicles. Fewer dust samples were

collected due to the greater amount of time required

to collect the samples.

separate windshield film composites were collected

for each manufacturer, depending on whether the vehicle

was made in the U.s. or abroad. the Vehicle identifica-

tion number (Vin) was used to determine the country

of manufacture for each vehicle sample. Between six and

ten vehicles from each manufacturer were grouped for

s A m p l i n g f o r p b d e s A n d

p h t h A l A t e s i n A u t o m o b i l e i n t e r i o r s

table 1: window wipe sample vehicles

sample

number

vehicles

surface Area

sampled, m

2

Ambient Air sampling,

temperature (Average °F)

Average vehicle

model year

Average interior

volume, ft

BMW

7

1.4

45.0

2001

97

Chrysler

10

2.0

57.5

2002

142

Ford

10

2.0

55.2

2002

117

GM

10

2.0

58.5

2003

116

honda Import

8

1.6

56.6

2002

119

honda USA

1

10

2.0

56.7

2002

135

hyundai

6

1.2

57.7

2003

135

Mercedes

8

1.6

37.4

2001

91

Subaru

6

1.2

53.2

2002

126

Toyota Import

8

1.6

56.6

2003

114

Toyota USA

1

10

2.0

52.9

2003

153

Volvo

10

2.0

57.0

2003

109

VW

8

1.6

53.0

2001

100

1 manufactured in the United States

Page 14

each composite.Vehicles produced pri-

marily between 2000 and 2005 were

sampled for this study (see Appendix 4).

Vehicles that had windows cleaned

within the last two weeks were not

sampled. the characteristics of the

sampled vehicles are shown in tables 1

and 2.

the experimental details for the

collection and analysis of dust and film

samples are described in Appendix 1.

results:

Pbdes

Dust and window film samples were

analyzed for 11 pBDes (see Appendix

2 for full list). the highest concen-

tration of pBDe congeners in the

dust samples was of deca-BDe, fol-

lowed by the penta-, tetra-, and hexa-

congeners at an order of magnitude

lower than the levels found for deca-

BDe (see table 3). this finding is

consistent with the major usage of

deca-BDe in vehicular textile back-

ings, wire insulation, electronic enclo-

sures,carpet backings,and plastics.tech-

nical grades of penta-BDe were his-

torically used primarily in automobiles

in polyurethane foams. But significant-

ly, and in contrast to findings reported

for vertical windows in buildings, the

deca-congener concentration was sig-

nificantly lower or completely absent

in films from the interior car windshields we sampled.

table 4 shows the total pBDe concentration by

company. these results were based on an average of

6–10 randomly selected vehicles sampled for each com-

pany. the overall congener profiles for each company

were similar. the highest total pBDe concentrations

found were recorded under unique conditions. the

12

•

table 2: dust sample vehicles

samples

daimlerChrysler

2002 Dodge Ram 1500 Pickup

2001 Chrysler Town & Country lXI

general motors

2000 GM Sierra Pickup

2000 oldsmobile Integra

2000 Pontiac Grand Am

2001 Buick Century

2002 Chevy Silverado

2002 Chevy Venture

2003 Chevy Venture

Ford

1999 Ford Escort

2002 Ford Focus SE

2002 Ford Escape

2002 Ford F-250 Pickup

2003 Ford Taurus

2005 Ford Taurus

honda

2002 honda CRV

mazda

2000 Mazda Protégé (2)

nissan

2001 Nissan Pathfinder

2005 Nissan Murano

toyota

2004 Toyota Camry

2001 Toyota highlander

table : mean Concentration of Pbdes in vehicle dust samples, mg/kg; and

windshield Films, μg/m

2

sample

type, size

bde-2

bde-

bde-

bde-

bde-

bde-

bde-100

bde-1

bde-1

bde-1

bde-20

total

Dust N=2

<dl

0.600

<dl

<dl

<dl

0.600

0.085

<dl

0.100

0.065

9.500

10.950

Film N=13

0.003

0.065

0.000

0.000

0.024

0.158

0.053

0.008

0.041

0.032

0.006

0.365

mercedes composite sample was

obtained at a used car dealership

where these vehicles were parked for

an unknown length of time.

Due to

the large surface area of materials in

car interiors, gas phase concentration

of the chemicals in parked vehicles

may approach equilibrium relatively

fast. this may lead to an increase in

condensation on windows when ex-

terior temperatures are low compared

to the inside.

When driving and ven-

tilation is resumed, gas phase concen-

trations of chemicals will decrease

and subsequent evaporation of film

deposits can also be expected.

several factors may explain the

virtual absence of deca-BDe on in-

terior windshields (see table 3) in

contrast to the results obtained with

interior building windows. one

possibility is that deca-BDe did not

deposit on the windshields. however,

studies have shown deca-BDe pres-

ence on a variety of building win-

dows (see table 6).

the fact that significant quanti-

ties (more than 50% of all pBDes

analyzed) of the deca congener were

found on interior building windows

suggests two possible routes of its

deposition in vehicles.

Due to elevated

temperatures (up to 192°F) in sun ex-

posed vehicles, vapor phase deposition on cooler wind-

shields is expected in addition to deposition of small dust

particles on the “sticky†window films composed of semi-

volatile chemicals, such as hydrocarbons and phthalates.

this was likely followed by rapid photolytic debromina-

tion within the film matrix with subsequent formation

of lower brominated congeners. this assumption is

supported by analysis of the congener profiles, and par-

ticularly the mass ratios of the congeners in automotive

dust and films, and films collected from interior build-

ing windows.

the congener profiles and the mass ratios of pBDes

in automotive dust, house dust, and interior building

window films closely resemble that of commercial penta-

BDes, whereas this ratio deviates significantly in samples

taken from interior windshields of vehicles.

Figure 1

shows the BDe-99/BDe-100 mass ratio in films, auto-

motive dust and commercial products. the mean BDe-

99/BDe-100 mass ratio found on windshields is 3.3 com-

pared to the commercial penta mass ratio of 5.5–6.1.

the presence of deca-BDe coupled with a near

commercial ratio on interior building windows, in

contrast to our findings on automotive windshields,

reflects data obtained under significantly different

environmental conditions.

Building windows are vertical

and solar exposure is limited due to the angular configu-

ration of windows in relation to the sun’s position. Also,

window glass often contains reflective coatings. slanted

automotive windshields are more directly exposed to

solar radiation. moreover, in contrast to the ambient

interior temperatures of buildings (68°F), temperatures

in solar exposed vehicles may easily reach 192°F, a dif-

ference that may accelerate reaction rates by several

orders of magnitude.

A recent study highlighted the impact of temperature

on volatilization of flame retardants.

48

An electronic

table : Concentration of Pbdes

(μg/m

2

) in windshield Films

Auto Company

total Pbde,

μg/m

2

Mercedes

1

1.772

Chrysler

1.021

Toyota USA

0.936

Subaru

0.744

VW

0.594

honda

0.351

Toyota

0.323

General Motors

0.301

Ford

0.280

honda USA

0.193

BMW

0.178

Volvo

0.152

hyundai

0.054

Median

0.323

Mean

0.365

1 7 of 8 vehicles sampled were cars for sale on

a used car dealership lot.

Figure 1: bde- /bde-100 mass ratio in Films,

Automotive dust and Commercial Products

7

6

5

4

3

2

1

0

BMW

h

onda

h

yundai

Subaru

h

onda USA

V

olvo

T

oyota

V

W

Chr

ysler

General Motors

F

ord

T

oyota USA

Mercedes

Dust

P

enta, DE-7

1

P

enta, 70-5DE

table : emission rates to the Air From

television Case (ng/m

per hour) at 2

0

C

Pbde

television set housing

(ng/m

per hour)

TriBDE (BDE-17)

—

TriBDE (BDE-28)

0.2

TetraBDE (BDE-47)

6.6

TetraBDE (BDE-66)

0.5

PentaBDE (BDE-100)

0.5

PentaBDE (BDE-99)

1.7

PentaBDE (BDE-85)

—

hexaBDE (BDE-154)

0.2

hexaBDE (BDE-153)

1.0

heptaBDE

4.5

octaBDE

1.5

NonaBDE

0.8

DecaBDE

0.3

mean ratio (3.3) of Auto films

circuit board and enclosure was studied and BDe-28

and BDe-47 were the only pBDes detected being re-

leased at 73°F (23°C).

however when the temperature

was raised to 60°C, eight additional pBDes were de-

tected (BDe-17, BDe-99, BDe-17, BDe-66, BDe-

100, BDe-85, BDe-154, and BDe-153) and the con-

centrations of BDe-28 and BDe-47 increased by up to

500 times. BDe-47 increased from 1 ng/m

3

to a maxi-

mum of 500 ng/m

3

at 140°F (60°C). the study noted

that both pBDes and organophosphoric flame retar-

dants exhibit the same temperature dependent behavior.

higher-brominated, i.e. lower-volatility compounds like

deca-BDe, were not detected in air due to sorption onto

test chamber glass. experimental results showing that

about 25% to 100% of the emitted flame retardants are

adsorbed by the chamber walls confirm this expectation.

A deca emission rate of 0.28 ng/m

3

/hour was deter-

mined for tV casings at a temperature of 23°C.

49

emis-

sion rates from television set housings for specific

pBDe congeners are shown in table 5.

table 6 presents a comparison of total pBDe film

concentrations of our data with those obtained from

indoor and outdoor windows of residences and offices

in ontario, Canada.

50

total pBDe concentrations of

interior film for in-use vehicles are about 10 times

higher than those reported for interior residential and

office windows and are comparable to data obtained

at the electronics recycling facility cited in table 6. For

parked vehicles, interior total pBDe concentrations

even exceed the recycling facility values by factors of

2–4. As discussed above, in contrast to the Canadian

table : total Pbde Concentrations in

window Films in different environments

sample location

location

Σ

Pbde-ng/m

2

Toronto; urban

1

exterior

2.5–14.5

ontario; suburban

1

exterior

1.1

ontario; rural

1

exterior

0.56

Electronics Recycling Facility

3

exterior

38.7

Toronto; urban

2

interior

19.4–75.9

ontario; rural

2

interior

10.3

Electronics Recycling Facility

3

interior

755

Ann Arbor; urban cars

in continuous use

4

interior

54–1,021,

average: 440

Ann Arbor: urban cars

parked in dealers lots

4

interior

1,772

notes on percent deca (bde-20 ) in the samples

1 on average the percentage of BDE-209 for exterior samples is 67% of

total PBDE.

2 on average the percentage of BDE-209 for interior samples is 53% of

total PBDE.

3 At the electronics recycling facility, the BDE-209 percentage found

was 50% and 80% for exterior and interior window filevels, respectively.

4 In contrast, the interior window films in vehicles contained an average

of only 1.6% BDE-209 of total PBDE.

table : deca Concentrations and deca Percentage of total Pbdes in dust

location

mean deca (ppm)

deca % total Pbde

range deca

homes

Atlanta

2.0 ppm

53%

0.12-21 ppm (Sjodin, 2004)

Cape Cod

1.2 ppm

30%

0.9-1.5 ppm (Rudell, 2003)

Belgium

4.4 ppm

98%

Unknown (Al Bitar, 2004)

DC

1.4 ppm

10-90%

0.78-30.1 ppm (Stapleton, 2004)

Germany

1.4 ppm

80%

0.2-19 ppm (Knoth, 2003)

UK

10 ppm

98%

4-20 ppm (Greenpeace, 2003)

US

4.6 ppm

55%

0.9-10 ppm (CSP, 2005)

US

2.4 ppm

10-85%

0.4-7.5 ppm (EWG, 2004)

office

EU Parliament office

2.1 ppm

85%

0.3-7 ppm (Greenpeace, 2002)

Autos

Michigan

9.5 ppm

83-91%

9.5 ppm (this study)

table : Pbde Concentrations in Automotive

Films by location of manufacture

Continent of manufacture

Pbde

Average μg/m

2

U.S.

0.55

Asia

0.37

Europe

0.31

1

window film study, BDe-209 (deca-BDe) was found

to be absent or at considerably lower concentrations in

interior vehicle films.

the average dust concentration for deca in homes

and offices is 1–2 ppm. levels found in auto dust are

9.5 ppm, which is up to five times higher than dust

in other indoor environments (see table 7).

no significant correlations between concentration

levels and any of the vehicle characteristics (volume,

vehicle age, area sampled or ambient temperature) were

observed. however, as shown in table 8, there is a poten-

tial difference in the total pBDe concentrations of these

films relative to the continent of their production.

 

Although table 8 indicates the possibility of significant

differences in total pBDe windshield film concentra-

tions based on the country a vehicle was produced,

the sample size was inadequate to be conclusive.

results: Phthalates

Five phthalates were found in automobile dust, Di-n-

butyl phthalate (DBp); Di-isobutyl phthalate (DiBp);

Butyl benzyl phthalate (BBp); Di (2-ethylhexyl) phthal-

ate (Dehp) and Di-octyl phthalate (Dop) (see table 9).

however, the predominant phthalate found in the dust

samples (78%) was Dehp. Windshield films contained

4 out of the 5 phthalates that were found in dust. Dehp

was also the dominant phthalate on windshields, ac-

counting for 63% of the total.

As shown in table 9, by far the major phthalate

found in the dust samples (78%) was Dehp, at a con-

centration of 49 ppm. this appears low in comparison to

dust found in apartments

51

(562 ppm median) and dust

collected from U.s. homes in several states

52

(329 ppm

mean). this difference may be related to the larger vari-

ety and quantity of vinyl products used in homes and

due to greater dust formation via abrasion. Vehicles, in

contrast, use less pVC in places where abrasive dust

formation may occur, such as seats and carpets.

table 10 shows the concentrations of Dehp and

total phthalates by company. in general, levels found on

windshield films were very similar between companies

with the exception of one sample, hyundai.

Very little

research has been done on the presence and behavior of

phthalates on window films. it is possible that the heat

to which auto windshields are exposed limits accumu-

lation of Dehp on windshields. photo degradation

may also be a factor.

While air concentrations of phthalates were not

measured as part of this study, outgassing of Dehp

from soft pVC has been well recognized throughout the

technical literature. plasticizers, including Dehp, are not

chemically bound to the polymer. they reside between

the pVC molecules and this gives pVC the flexibility

table : Concentration of Phthalates in vehicle dust, ppm; and windshield

Films, μg/m

2

sample, size

dmP

deP

dPP

dbP

dibP

bbP

dehP

doP

total

Dust, N=2

0

0

0

3

1

6

49

4

63

Film, N=13

0

0

0

3

0

2

5

1

8

Key: Di (2-ethylhexyl) phthalate (DEhP); Butyl benzyl phthalate (BBP);

Di-isobutyl phthalate (DIBP); Di-octyl phthalate (DoP);

Di-n-butyl phthalate (DBP); Di-n-octyl phthalate (DNoP); Diethyl

phthalate (DEP); and Dimethyl phthalate (DMP).

table 10: Concentration of dehP

in windshield Films, μg/m

2

Auto Company

dehP µg/m

2

total Phthalates µg/m

2

Hyundai

24

24

Ford

7

10

Honda

7

7

Subaru

7

7

Toyota

6

8

Toyota USA

6

6

Honda USA

5

6

General Motors

5

5

Chrysler

4

7

Mercedes

1

4

6

VW

4

4

BMW

3

3

Volvo

3

3

Median

5

6

Mean

6

7

1 7 of 8 vehicles sampled were cars for sale on a used car dealership lot.

Page 18

needed for certain applications.this also leads to Dehp

being volatilized and transported in the air. While Dehp

has relatively low volatility at ambient temperatures,

the volatility changes significantly as temperature rises.

table 11 shows how the vapor pressure of Dehp changes

as a function of temperature.

53

Dehp is considered a

“medium†volatility plasticizer, yet its vapor pressure

increases 10,000-fold when temperature increases

from 20°C to 100°C.

Quackenboss

54

devised an equation to estimate

the loss of phthalates from thin sheets of pVC as a func-

tion of vapor pressure/temperature. At 208°F (98°C) the

rate loss of Dehp is estimated at 0.1% per hour. such

elevated temperatures have been reported for dashboards

in vehicles and can therefore lead to elevated air con-

centrations.

Deposition of phthalates onto cooler auto wind-

shields and on dust most likely occurs via the vapor

phase at elevated interior car temperatures. extraordi-

narily high interior temperatures in vehicles (190°F) and

on dashboards (248°F) suggest volatilization and subse-

quent condensation in cooler areas of cars such as floors

and windows. Air concentrations of Dehp in vehicles

range from <10,000 to 300,000 ng/m

3

at 77° and 140°F,

respectively. For comparison, pVC assembly workplace

air contained a range of 10,000-160,000 ng of Dehp/

m

3

..

55

the highest Dehp level in cars reported were

1,000,000 ng/m

3

.. table 12 shows results of Dehp

levels in the air of car interiors under different envi-

ronmental conditions.

56

these levels exceed air con-

centration levels recently set by JAmA and tUV.

Global 2000 (an Austrian nGo) recently tested

three new cars both in the shade and after heating them

1

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

table 11: vapor pressure (vP) of plasticizers and volatility groupings

temperature (

o

C)

vP (hPa; 1 hPa = 0. mm hg)

dehA

bbP

dehP

didP

20

6.3 X 10

-7

6.5 X 10

-6

2.2 X 10

-7

3.3 X 10

-8

50

2.7 X 10

-5

1.5 X 10

-4

1.0 X 10

-5

1.8 X 10

-6

100

3.7 X 10

-3

9.1 X 10

-3

1.6 X 10

-3

3.4 X 10

-4

150

0.16

0.21

0.076

0.019

200

3.10

2.50

1.600

0.460

Volatility grouping

high

high

medium

low

>From oECD Environmental health and Safety Publications, June 2004.

table 12: dehP level from vehicle interiors

temperature in

a vehicle interior

dehP levels measured,

ng/m

77°F (or 25°C)

<10,000

140°F (or 60°C)

300,000

highest documented level

of DEhP in vehicles

1,000,000

Source for DEHP concentrations in vehicles: Huber, et.al, 1996

in the sun to 60°C. overall VoC levels were 4–6

times higher in vehicles in the sun. Average Dehp

air concentrations measured over six hours in the

vehicles were 340–420 ng/m

3

..

57

While the levels of Dehp in auto interior air can be

significantly higher than in homes or offices, the levels

in auto dust are much lower. Dehp is known to react

photochemically with hydroxyl radicals in the air, with

an estimated half-life of 22.2 hours.

58,59

photodegrada-

tion, with formation of unknown reaction products,

may be occurring on slanted automotive windshields

at elevated temperatures and to a lesser degree on auto

dust that is more directly exposed to solar radiation.

since adults spend an average of 101 min/day in

vehicles,

60

the automobile environment may be a sig-

nificant source of the daily intake of Dehp and other

related chemicals. As shown in table 12, as the tem-

perature of a vehicle’s interior rises, the concentration

of Dehp in the air also rises.

61

While no one sits in

a vehicle at 140°F, we often enter vehicles that have

baked in the sun and have reached temperatures

much higher than 77°F.

 

totAl pBDe leVels on WinD-

shield films are ten times those found on

other indoor windows, and auto dust con-

tains up to five times higher levels then those

found in house and office dust.

Research has shown

that work-ing with pBDe containing products, or in

contaminated environments such as autos, can lead

to elevated exposure. one study found that computer

technicians had blood concentrations of deca- and hexa-

BDe five times those of hospital cleaners and computer

clerks.

62

Assuming inhalation of dust is the primary

route of exposure, exposure to pBDes during a 90-

minute drive is equivalent to the exposure from 8 hours

at work. occupations requiring workers to spend all or

most of their day in a vehicle could result in up to five

times the exposure of non-driving occupations.

the absence of deca-BDe in the automobile wind-

shield film samples, and the predominance of the less

brominated and more toxic congeners including the

banned penta-BDe in the interior samples, also sug-

gests a potentially significant public health issue. several

new studies show that deca-BDe breaks down when ex-

posed to sunlight

63,64,65

and when metabolized by fish.

66

the breakdown products identified include the lower

brominated pBDes that are more toxic and bioaccu-

mulative and are banned by some jurisdictions.

table 13 shows the percentage of light transmission

of different types of auto glass.

67

the table also shows

the approximate time needed to reach a level of exposure

(5 Joules per cm

2

) that could trigger rashes in photosen-

sitive occupants. While this level does not directly cor-

relate with photolytic breakdown of deca-BDe, it does

illustrate how rapidly high UV exposure can occur in

vehicles. Deca has been shown to be very short-lived

under direct UV exposure.

 

Assuming that deca-BDe is breaking down into

penta-BDe and other types of breakdown products in

car interiors, this not only suggests potential health risks

from the exposure,

but also underscores the need for

automobile industry and government action that would\

promote a prompt phase-out of deca-BDe use in auto

interiors and perhaps in other products.

 

Despite opposition from some member states, the

european parliament and leading electronic industries,

the european Commission (eC) decided in october

2005 to delay a deca-BDe ban set to take effect July

2006. in early January, the Danish government sued the

eC over its failure to ban deca. Yet, leading companies

such as Dell, Apple, and sony have already invested in

alternatives. And our findings, supporting the hypothesis

that the unbanned deca-BDes can break down into forms

that are associated with health effects in animal studies,

contradicts the reasoning of the european Commission.

table 1 : Percentage of light transmission

of different types of Automotive glass

type of glass

Average transmission Percentage

over uv range

1 – 00 nm

Approximate

time for J cm

2

Nonlaminated: clear

62.8

30 min

Nonlaminated: light green

35.7

1 hour

laminated: clear

9.7

3 hour

laminated: green

9.0

3 hour

Page 20

i

n moVinG to sAFeR AlteRnAtiVes

to phthalates and pBDes automakers have three

options to pursue:

1. re-design the auto interior to eliminate the need

for the chemical

2. select an alternative material or product that does

not require the chemical

3. substitute an alternative chemical

table 14 illustrates the application of this substitu-

tion approach in two examples: the use of Dehp in pVC

and the use of deca-BDe in textiles. specific substitu-

tion options for pBDes and phthalates are discussed

below.

Pbdes and deca

the lowell Center for sustainable production, at the

University of massachusetts, has evaluated alternatives

to deca-BDes in textiles, the chief application of these

compounds in automobiles. examining alternatives

ranging from the use of inherently fire-resistant mate-

rials to chemical deca-BDe substitutes, the Center

concluded: “While there is no single replacement for

deca-BDe for textiles, the multitude of options on

the market make it clear that viable market ready

approaches exist.â€

68

According to the lowell Center recommendations,

the basic strategies for halogen-free fire retardation in

automotive seating applications are:

1. use of substitutes, such as phosphonic acid or

tetrakis (hydroxy-methyl phosphonium salt

compound with urea);

2. use of more fire-resistant fibers, such as melamine,

polyaramides, glass, nylon, wool, leather etc.;

3. reduction of fuel load, i.e. no foams;

4. enhancement of fire barrier between foam and fabric.

the Danish epA reports that producers have suc-

ceeded in replacing brominated BFRs in textiles with

compounds based on phosphorus, nitrogen, and zirco-

nium, all in a price range similar to that of deca and

table 1 : examples of substitution options

substitution options

dehP

deca-bde (in textiles)

Re-design product to eliminate need for

chemical/function

no good examples

Eliminate foam use or use barrier

technology to protect foam from flames

Eliminate chemical through material selection

Replace PVC with alternative materials

that do not use plasticizers, including

plastics such as Thermoplastic Polyolefins

(TPos) and Polyurethanes

Use inherently flame resistant mateirals

Substitute with another chemical

Use alternative plasticizers, including

adipates, citrates, and trimellitates

Use alternative flame retardants,

including phosphorous alternatives

fulfilling fire safety standards in the transportation indus-

try. in Denmark, pBDes have been totally phased out in

flexible foams used in automotive seats and lamination

of textiles.

Alternatives used are chlorinated phosphate

esters, halogen-free additives containing ammonium

polyphosphates, and reactive phosphorus polyols.

At least one auto manufacturer, Volvo, claims it pro-

duces a pBDe-free automobile, and others claim they

have eliminated pBDes from a variety of applications.

69

Volvo Group (the original parent company of Volvo),

which produces trucks and buses, has also banned the

use of three phthalates, including Dehp.

70

Volvo Group

has also placed all brominated flame retardants on its

“grey list†signifying that their use shall be limited.

71

Ford reports that it has eliminated pBDes, including

deca, from interior components that customers may

come into contact with.

72

A number of manufacturers have eliminated pBDes

from non-automobile uses. these include Apple, epson,

iBm, and some hewlett-packard products; as well as

panasonic cell phones, fax machines and conventional

phones. ericsson, a manufacturer of cell phones and

other electronics, has eliminated deca-BDe from its

products and has found cost-effective alternatives. other

companies like ikeA are requesting pBDe-free poly-

urethane foam from their suppliers.

73

toshiba replaced

toxic flame-retardants in casings for electronic parts by

switching to a non-flammable type of plastic that didn’t

need any chemical additives.

74

Phthalates

the simplest strategy to avoid phthalates in automo-

biles and homes is to replace pVC-based materials with

non-toxic plastic alternatives and/or natural fibers. pVC

plastic is under increasing competition from the thermo-

plastic polyolefins (tpos), which are easier to recycle,

and polyurethanes.

With the european Union and

Japanese governments requiring automakers to recycle

greater percentages of their autos, the recyclability of

plastics is also of growing concern.

tpos, which include polypropylene and polyethyl-

ene, have been among the fastest growing materials in

the auto industry. in the last 10 years, tpo use has risen

about 10% per year through replacement of polyure-

thanes, pVC, and thermoplastic elastomers (tpe) for

exterior bumper fascias, air dams, step pads, body-side

trim, and underbody parts. most of these conventional

exterior applications have converted to tpo.

Yet,

growth will remain rapid, as tpo increasingly wins roles

for body parts like fenders, doors, quarter panels, interior

energy-management, and instrument panels.

75

their low-cost, toughness, ductility, and ease of

recycling make tpos the preferred plastic for auto-

makers. “instrument panels exemplify how the push

to cut costs and ease of recycling favors tpo. Using

a tpo skin with glass-reinforced pp [polypropylene]

structural carriers and tpo molded-in-color panels

provides an economical solution based on a single

polymer. Already, over 20 pp/tpo instrument panels

are scheduled for future vehicles, led by Japanese poly-

mer technology.â€

76

polyurethanes are used in seats, head rests, steering

wheels, instrument panels, door panels, and headliners.

polyurethane foam has been the dominant plastic in

interiors because of its use in seating and headliners.

77

polyurethane manufacturers are seeking to expand the

market share by introducing new products, called poly-

urethane elastomer “skinsâ€, for use in automotive interiors.

BAsF, for example, recently introduced elastoskin, which

is used in instrument panels and interior door panels

on “top-of-the-line cars such as the Buick park Avenue,

oldsmobile Aurora and Cadillac Cts.â€

78

polyurethanes,

however, are not being recycled in the U.s.

79

if pVC usage cannot be avoided, phthalate plasticiz-

ers should be replaced with available alternatives such as

trimellitates, aliphatic dibasic esters, phosphates, benzo-

ates, citrate esters, polymeric plasticizers, sulfonic acid,

and chloroparaffins. of these, three main types of plas-

ticizers have been proposed for replacing phthalates:

80

1. Adipates

2. Citrates

3. trimellitates

higher price is currently the biggest barrier to sub-

stitution. Adipates, trimellitates, and citrates cost about

50%, 100%, and 140% more than phthalates, respectively.

in europe the substitute plasticizer of choice appears

to be Dinp (diisononyl phthalate). eU risk assessment

procedures have not identified any negative environmen-

tal impacts of Dinp.

in the auto sector, the Japanese Auto manufacturers

Association (JAmA) recently announced a voluntary

agreement of its members to reduce air concentrations in

vehicles of a number of chemicals, including phthalates.

in europe an independent certification organization

(tUV Rheinland Group) has established a standard for

an allergy-free automobile interior. european Ford’s

Page 22

Focus C-max was the first vehicle certified to this

standard and Ford is looking to certify additional

vehicles in the future.

honda also indicates it has “developed and imple-

mented pVC-free technologies for interior and exterior

parts such as trim, sealants and adhesives, including sash

tape, sunroof drain hose, washer tube, window molding,

weather strip, door molding roof molding, floor mat, seat

covering, and change lever boot.†honda efforts have

targeted the “… elimination or reduction of materials

(such as pVC) that have high chlorine content.â€

81

Among automakers, toyota appears to be making

the most progress towards a comprehensive sustainable

plastics program. in a previous ecology Center report,

Moving Toward Sustainable Plastics, toyota was recog-

nized for setting clear, comprehensive and measurable

goals for sustainable plastics, and committing to re-

ducing its use of pVC.

82

recommendations

this study strongly supports the continued phase-out

of pBDes and new government initiatives that target

deca-BDe for phase-out at the earliest possible date. it

should also spur automakers to make greater efforts to

pursue sustainable plastics that do not require the addi-

tion of toxic phthalates in car interiors.

the presence

of pBDes and phthalates in automobile interiors, when

coupled with the many other sources of exposure to these

compounds in daily life, is both troubling and unneces-

sary when alternatives exist for many applications and

are already in use by some automakers.

Fortunately, car owners can also take some direct

actions to minimize any health risks from pBDes in

car interiors. some of these actions will also reduce risks

associated with the other interior car pollutants. Because

high temperatures in car interiors appear to contribute

to the breakdown of deca-BDe into compounds that

studies demonstrate pose significant health risks, actions \

industry initiatives to reduce

Phthalate exposure in Auto interiors

 

the Japanese Automobile Manufacturers Asso-

ciation (JAMA) has vowed to reduce the presence

of volatile organic chemicals in cars typically asso-

ciated with “new car smell.†As JAMA notes, VoCs

are viewed as “one of the reasons behind the sick

house dilemma,†and possibly harming human

respiratory health.

one of the VoCs targeted by JAMA is Di-2-

ethylhexyl phthalate or DEhP, which we found at

highest levels in our study sampling. JAMA has set a

voluntary maximum standard of 7.6 parts per billion in

the air of car interiors. The standard, consistent with

a recommendation from the Japanese Ministry of

health, labor and Welfare, will take effect in model

year 2007 for all automobiles manufactured and

sold in Japan.

In a second initiative, the TUV Rheinland Group in

Cologne, an industry body controlling and approving

quality standards of industrial and consumer products,

has established an “Allergy-Free†certificate for auto-

mobile interiors.

The certificate has importance even

for car owners and passengers who do not have aller-

gies. As Motor Trend magazine reported, “an important

part of the TUV tests consisted of extensively analyz-

ing passenger compartment air quality and thereby

examining the concentration of organic substances

such as formaldehyde, phenols, phthalates, or

solvents.â€

83

The TUV standard for total phthalates in vehicle

interiors is 30 micrograms per cubic meter. At least

one domestic U.S. manufacturer has already obtained

a TUV allergy-free certificate: Ford for its Focus

C-MAX. It is clearly possible for automakers to comply

with the standard by refraining from the use of PVC

plastics or other materials requiring phthalate

additives.

21

deca-bde: the Controversy (like the Chemical) Persists

A

lthough the European Commission in october 2005

exempted deca-BDE from restrictions imposed by

European Union hazardous substance legislation for

electronic equipment, concern about its environmental

and human health impact continues to grow.

 

The Commission found that for deca-BDE “there is

no need for measures to reduce the risks for consumers

beyond those that are being applied already†despite

mounting evidence that the compound breaks down

into more toxic forms.

Shortly after the European Com-

mission decision, Sweden signaled its intention to move

ahead of the EU with a national regulation banning

deca-BDE in new products.

Saying that legal action in the European Court of Jus-

tice would be considered against the deca-BDE exemp-

tion, the chair of the European Parliament’s environment

committee, Karl-heinz Florenz said, “It has been our

assumption that deca-BDE would be explicitly banned.â€

had the exemption not been granted, a European ban

on deca-BDE in new products would have taken effect

in July 2006.

 

In early January 2005, the Danish govern-

ment announced that it is taking legal action against the

European Commission for its decision.

Deca-BDE has also been exempted from state-level

bans in Michigan and other states despite the fact that:

· Some of the highest levels of deca-BDE in the

world have been found in the blood and breast

milk of U.S. citizens, raising concern about the

health of nursing infants;

· Deca-BDE has been shown to cause develop-

mental neurological effects in laboratory animals;

· Deca-BDE has been found in top predators

worldwide, including Arctic birds;

· The Scientific Committee on health and Environ-

mental Risks (SChER), physicians and professors

who serve an advisory role within the European

Commission, “strongly†urged further risk reduc-

tion measures for deca-BDE in light of evidence

that it breaks down into highly toxic compounds.

The U.S. has over 250 million pounds of deca-BDE

in use and a comparable amount is believed to persist

in landfills and contaminated sediments.

“When you live

in the country with the highest levels of these chemicals

in body tissue and breast milk, what happens in Europe

can directly influence our exposure to deca,†said

laurie Valeriano of the Washington Toxics Coalition.

Despite its deca-BDE exemption, the European

Commission did support further testing and research

on levels and effects of deca-BDE.

to reduce or prevent such high temperatures can con-

tribute to reduced health risks.

specific recommendations include:

â——

  For ManuFacturers 

• manufacturers should reduce the risk to vehicle

occupants and take voluntary action to phase out

pBDes and phthalates in their automobiles, espe-

cially auto interiors. As an interim step, north Amer-

ican automakers should also voluntarily comply with

recent Japanese and european initiatives that would

limit hazardous air pollutant levels in auto interiors.

â——

  For governMent 

• Congress and/or the states should encourage rapid

action to phase out the use of these toxic chemicals by

requiring phase-out timelines and providing research

and technical assistance to vehicle manufacturers for

assessment and development of alternatives. Volun-

tary industry efforts should also be given public

recognition.

â——

  For vehicle occupants 

• Car owners should park in shaded areas or garages

whenever possible.

• Car owners should consider purchasing sunscreens

to help reflect solar radiation to reduce interior car

temperatures.

• Whenever weather conditions permit, car owners

returning to their cars after parking should open

windows to permit ventilation of chemicals

accumulated in the interior of cars.

 

experimentAl section: sAmple collection

dust

the dust samples were collected with a canister type

vacuum cleaner (miele model s247i) and a fresh

vacuum filter bag. Dust samples from cars were collected

outside of a local car wash, with free car washes provided

to owners of privately owned vehicles in exchange for par-

ticipating in the study.

Vacuum cleaning of the carpets

and seat cushions took approximately ten minutes. For

the field blank, a new filter bag filled with 100 grams

of acid-washed sand was used to run ambient air for 10

minutes. no measurable amounts of brominated flame

retardants were detected in the blank. ten grams of each

of the homogenized dust and sand were subjected to

extraction and further analysis.

 

Film

Window wipe samples were collected from the inside of

the front windshields of 111 vehicles. privately owned

vehicles were solicited to participate in the study as they

arrived at a local household recycling center. Utilizing

the Vehicle identification number (Vin) system, the

location of manufacture (country) for each vehicle sampled

was recorded. separate composites were collected for

honda and toyota vehicles depending whether the ve-

hicle was manufactured in the Us or Japan.

Between six

and ten vehicles from each manufacturer were grouped

for each composite. the study attempted to include only

vehicles produced between 2000 and 2005. Vehicles

which had windows cleaned within the last two weeks

were not sampled. A variety of parameters, including

ambient air temperature, vehicle age, and curb weight,

were also recorded.

A cardboard template with an opening of 0.2 m

2

(60 x 33.33 cm) was placed over the outside of the wind-

shield designating the area to be wiped. the template

allowed 3–4 inches between the sampling area and the

edge of the windshield.

A similar approach was used

for obtaining wipe samples from the exterior of vehicle

windows. Windows were sampled by vigorously wiping

the glass surface with a laboratory kimwipe (12 x 12

inches) that was wetted with hplC grade isopropanol

(ipA). n-DeX brand nitrile gloves were used to per-

form the collection of the samples. the wetted wipes

were stored in capped glass jars at 32°F prior to analysis.

A field blank containing ten ipA wetted kimwipes (cor-

responding to a total of 2 m2 of wiped area) was also

collected.

extraction

Dust and film samples were collected into pre-cleaned

glass jars with teflon-lined caps. After collection, sam-

ples were stored in the dark at 4°C during and after

receipt at the laboratory. extraction of samples was

performed within 14 days of collection.

sample extracts

were stored in the dark at 4°C, and analyzed within

40 days of extraction. pBDes were analyzed using a

modified epA 8270 method developed by Ann Arbor

technical services (Ats).the method was validated

by Ats with detection and quantitation using both

eCD and ms/ms following the validation proce-

dures as specified by UsepA.

pBDes were extracted using methylene chloride

and acetone in a pressurized fluid extraction device. the

extract was partitioned on Florisilâ„¢ to separate pBDe

congeners from interfering compounds. the concen-

trated extract was injected into a gas chromatograph to

separate the individual congeners. pBDes were detected

using an electron capture detector.the method detection

limit for pBDes was 0.004 μg/g dry mass for all pBDes

except BDe-209. the method detection limit for

BDe-209 was 0.01 μg/g.

 

Quality Control

Replicate spike and recovery experiments were carried

out concurrently with the dust and film samples for

all 11 pBDes and representative semi-volatiles. mean

percent recoveries were within control limits, ranging

from 62% to 100% for all pBDes except BDe-28.

BDe-28 recovery was slightly outside of the control

limit with a percent recovery of 46%. the relative range

(percent difference) between the 2 replicate QA samples

was within control limits, with an average of 4% differ-

ence. BDe-118 was used as a surrogate on all samples.

percent recoveries ranged from 70% to 185%. the mean

Page 25

A P P e n d i C e s • T h E E C o l o G Y C E N T E R •

2

names and Congeners of Pbdes tested in this study

Congener number

Congener

BDE-28

2,4,4’-Tri-BDE

BDE-47

2, 2’, 4, 4’-Tetra-BDE

BDE-66

2,3’, 4,4’-Tetra-BDE

BDE-77

3,3’,4,4’-Tetra-BDE

BDE-85

2,2’,3,4,4’-Penta-BDE

BDE-99

2, 3’, 4, 4’, 5-Penta-BDE

BDE-100

2, 3’, 4, 4’, 6-Penta-BDE

BDE-138

2,2’,3,4,4’,5’-hexa-BDE

BDE-153

2, 2’, 4, 4’, 5, 5’-hexa-BDE

BDE-154

2, 2’, 4, 4’, 5, 6’-hexa-BDE

BDE-209

2, 2’, 3, 3’, 4, 4’, 5, 5’, 6, 6’-Deca-BDE

a p p e n d i x 2 :

pbdes And phthAlAtes

AnAlyzed

percent recoveries for representative semivolatiles

(Acenapthene, 1,4-Dichlorobenzene, 2,4-Dinitrotolu-

ene, n-nitroso-di-n-propylamine, pyrene and 1,2,4-

trichlorobenzene) were within control limits, ranging

from 70% to 87%. the relative range between the 2

replicates averaged 13% and ranged from 8% to 25%.

nitrobenzene and terphenyl were used as surrogates

on all samples. percent recoveries were within control

limits, ranging from 65% to 103%. no corrections to

the reported data have been made for these recoveries.

Field blank

A field blank containing ten ipA wetted kimwipes

(corresponding to a total of 2 m

2

of wiped area) was

collected. Background levels in μg/m

2

were subtracted

from the results of the composite samples taking into

account varying sample sizes for each composite.

names of Phthalates Analyzed

Di (2-ethylhexyl) phthalate (DEhP)

Butyl benzyl phthalate (BBP)

Di-isobutyl phthalate (DIBP)

Di-octyl phthalate (DoP)

Di-n-butyl phthalate (DBP)

Di-n-octyl phthalate (DNoP)

Diethyl phthalate (DEP)

Dimethyl phthalate (DMP)

Page 26

a p p e n d i x 3 :

Automobile indoor Air quAlity stAndArds

JAmA standard

substance name

indoor Concentration

guideline value,* µg/m

Formaldehyde

100

Toluene

260

Xylene

870

Paradichlorobenzene

240

Ethyl benzene

3800

Styrene

220

Cholorpyrifos

1 / (0.1 children)

Di-n-butyl phthalate

220

Di-2-ethylhexyl phthalate

330

Tetradecane

220

Diazinon

0.29

Acetaldehyde

48

Fernobucard

33

tuv standard

substance/Class

limit value w/out

air exchange, µg/m

Formaldehyde

60

BTEX (except benzene)

200

Benzene

5

Styrene

30

halogenated hydrocarbons

10

Esters and Ketones

200

Aldehydes (except Formaldehyde)

50

Alcohols

50

Glycol-ethers-esters

100

Nitrosamines

1

Amines

50

Phenoles

20

Phthalates

30

JAmA testing methods

Concentration level measurements are according to the “Vehicle

Cabin VoC Testing Methods (Passenger Cars)†adopted by JAMA.

summary

(1) Pre-measurement conditions: Standard condition, ventilating

for 30 minutes with doors and windows open.

(2) Concentration measurements with vehicle closed

(Formaldehyde): Close all doors and windows, use radiating

lamps to heat vehicle in an airtight state, controlling cabin

temperature at 40°C. Maintain this condition for 4.5 hours,

then sample cabin air for 30 minutes.

(3) Concentration measurements when driving (Toluene, etc.):

After sampling, start the engine (air-conditioner operation)

and sample cabin air for 15 minutes in that state.

2

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

Page 27

a p p e n d i x 4 :

windshield wipe sAmple vehicles

2001 BMW 525

2001 hyundai Elantra

2002 BMW 330 CI

2004 hyundai Kia - Rio Cinco

2003 BMW 330 I

2004 hyundai Kia - Sedona

2003 BMW 330 Xi

2004 hyundai Santa Fe

2001 BMW 530 I

2002 hyundai Sonata lXV6

2001 BMW X5

2004 hyundai XG 350l

1998 BMW 540i

1995 Mercedes C 220

2000 Chrysler Cherokee Classic

2001 Mercedes C 240

2000 Chrysler Dodge Caravan

2003 Mercedes C 240

2001 Chrysler Dodge Stratus

2003 Mercedes C 240

2002 Chrysler Intrepid

2003 Mercedes C 320

2002 Chrysler Jeep Cherokee

1999 Mercedes E 320

2003 Chrysler liberty

2000 Mercedes E 320

2002 Chrysler Town and Country

2000 Mercedes E 320

2003 Chrysler Town and Country

2001 Subaru Forester

2004 Chrysler Town and Country

2001 Subaru Forester

2005 Chrysler Town and Country

2001 Subaru Forester

2004 Ford Escape

2002 Subaru Forester

2005 Ford Escape

2002 Subaru Forester

2003 Ford Explorer

2002 Subaru Forester

2003 Ford Explorer

2004 Toyota Import lexus lS430

2003 Ford Explorer Sport Trac

2001 Toyota Import lexus RX300

2002 Ford F-150

2001 Toyota Import Prius

2000 Ford F-150 Xl

2001 Toyota Import Prius

2004 Ford Freestar

2005 Toyota Import Prius

2000 Ford Ranger

2004 Toyota Import Rav-4

2000 Ford Taurus

2004 Toyota Import Scion xA

2002 GM Buick Rendevous

2004 Toyota Import Scion xB

2001 GM Chevy Venture

2003 Toyota USA Camry

2003 GM Monte Carlo

2004 Toyota USA Camry

2003 GM Pontiac Vibe

2002 Toyota USA Corolla

2003 GM Pontiac Vibe

2002 Toyota USA Corolla

2004 GM Saturn Vue

2000 Toyota USA Sienna

2004 GM Silverado

2002 Toyota USA Sienna

2002 GM Silverado Z71

2002 Toyota USA Sienna

2003 GM Trailblazer

2003 Toyota USA Sienna

2003 GM Trailblazer

2004 Toyota USA Sienna

2003 honda Import Civic hybrid

2004 Toyota USA Tacoma

2000 honda Import CR-V

2000 Volvo Cross Country

2001 honda Import CR-V

2000 Volvo S 40

2001 honda Import CR-V

2002 Volvo S 80

2002 honda Import CR-V

2003 Volvo S60

2004 honda Import CR-V

2005 Volvo V 50

2004 honda Import CR-V

2001 Volvo V 70

2001 honda Import Insight

2002 Volvo V 70

2003 honda USA Accord EX

2004 Volvo V70

2002 honda USA Civic EX

2005 Volvo XC 70

2000 honda USA Civic lX

2004 Volvo XC 90

2001 honda USA Civic lX

2001 VW Audi A4

2002 honda USA Civic lX

2001 VW Audi A6

2003 honda USA Civic lX

2001 VW Jetta

2001 honda USA odyssey

2001 VW Jetta

2004 honda USA odyssey

2000 VW Passat

2003 honda USA Pilot

2000 VW Passat

2004 honda USA Pilot

2001 VW Passat

2003 VW Passat

A P P e n d i C e s • T h E E C o l o G Y C E N T E R •

2

2

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

Page 28

endnotes

2

• T h E E C o l o G Y C E N T E R • t o x i C A t A n y s P e e d

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77 Eller, R. 1998. “PVC and Its Competitors in Automotive

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81 Raney, D. July 27, 2005, Correspondence to Ecology Center

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82 Motor Trend. June 10, 2004. “Ford Releases First Allergy-

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Page 31

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