Guest guest Posted October 11, 2003 Report Share Posted October 11, 2003 http://www.philexport.org/members/siap/intro.htm An Introduction to Carrageenan ------ ------ Introduction Carrageenan is the name given to a family of linear sulfated food grade polysaccharides obtained from the red seaweeds. They have the unique ability to form an almost infinite variety of gels at room temperature, rigid or compliant, tough or tender with high or low melting point. The gelation requires no refrigeration and the gels can be made stable through repeated freeze-thaw cycles. Carrageenan solutions will thicken, suspend and stabilize particulates as well as collodial dispersions and water/oil emulsions. The solutions shear thin (providing ease of pumping), but quickly rebuild viscosity and suspending power on standing. The carrageenan family has three main branches named kappa, iota and lambda which are well differentiated in terms of their gelling properties and protein reactivity. Kappa carrageenans produce strong rigid gels while those made with iota products are flaccid and compliant. Although lambda carrageenans do not gel in water, they interacts strongly with proteins to stabilize a wide range of dairy products. Following World War II, expansion in the food industry coupled with the need for convenience foods and an increased awarenesss of quality, produced a demand for stabilizers capable of modifying and controlling texture and rheology. Development of carrageenan and the harvesting and farming of the raw seaweeds sent hand in hand with these demands. An intimate relationship quickly developed between the food and stabilizer industries. It is true to say that neither could exist in their present form without the other and this close relationship continues to the present day. As technology improves, so new applications become viable and novel uses by the food industry. Of the remaining commercially used products, the major applications is in the dentifrice industry. To understand why current markets for carrageeenan are concentrated in the food and entifrice industries, it is necessary to consider the history of the carrageenan produce rs and their relationship to other gums and stabilizers. Commercial carrageenan production ates from the suspend cocoa. The early carrageenan industry was dominated by two Producers, Marine Colloids of Rockland, Maine USA and Litex located in Denmark. The early years were marked by a struggle for these two companies to establish themselves. They achieved this by concentrating their efforts into a few profitable markets. Marine Colloids expanded their business beyond chocolate milk by specializing in toothpaste and Litex in cake glazes (tortenguss) leaving a vacuum for industrial applications and the cosmetic industry which was filled by (carboxy-methyl cellulose). From a technical standpoint, there is no reason why carrageenan cannot be used for a wide range of cosmetic and industrial applications. The Future of the Carrageenan Industry Historically, the use of carrageenan for food has grown, in the industrialized countries, by at least 5-7% per annum. Carrageenan has unique properties which cannot be substituted by other gums and its future is assured in all areas of the world that demand convenience foods. Countries such as China are already developing convenience foods and the trend will accelerate in the coming decade expanding the demand for carrageenan beyond the traditional annual growth. Industrial , pharmaceutical and cosmetic applications await new dynamic companies such as Shemberg Biotech with an outlook which extends beyond the food and dentifrice industries. An Overview of Current Carrageenan Applications .. FOOD APPLICATION Beer/Wine/ Vinegar -accelerates and improves clarity. Chocolate Milk Drink -stabilizes and improves viscosity. Ice cream -prevents ice crystals formation. -enhances excellent mouthfeel. Flans/Dessert Gel -enhances flavor release and excellent outhfeel Sauces and Dressings -thickens and improves viscosity. PROCESSED MEAT Beef Patty -substitutes fat, retains moisture and increase yield. Luncheon Meat -prevents fat separation serves as a meat extender. Poultry and Ham -controls dehydration of frozen poultry, enhances juiciness and increase yield. NON-FOOD APPLICATION Petfood Canned meat and fish -gelling and stabilizing agent. Moist, solid petfood -binder. Toothpaste -stabilizer. Air freshener -gelling agent. GROWTH AREAS As third world countries industrialize and the need for high quality, easy to prepare foods increases, so will the demand for carrageenan. This increase will encompass the whole spectrum of applications. In addition to this blanket increase in demand , specific applications can be identified which are currently expanding the market for carrageenan. Meat and Poultry The meat and poultry industry is the fastest growing, and of the mosty profitable markets for carrageenan world wide. In the USA, its use has grown exponentially since the standard of identity was changed to include carrageenan. Pumping, massaging and emulsion systems require salt to cause the meat protein to unwind (denature) enabling them to bind water, form a continuous network and solubilize and emulsify fat. Denatured protein is limited in its water holding capacity and ability to stabilize fat emulsions. Various materials from modified starches to oat flakes have been used to increase water retention. All must be used at high use level and degrade product quality for a marginal inccrease in yield which often does not cover the added costs. None provide emulsion stabilization or freeze thaw stability. Carrageena is unique in its ability to bind cosiderable quantities or water to form a gel network which, in meat applications, compliments rather than disrupts the protein network. Furthermore, the charged nature of carrageenan stabilizes water/fat emulsions during preparation, cooking and storage. The net result is an increase in product quality and yield which more than offsets the cost of the carrageenan. Many meat producers report that their profit margins are now coming from the use of carrageenan to increase yield. Dentrifice Carrageenan stabilizes toothpaste preparations by a combination of viscosity, continuous phase gel formation and specific interactions with the abrasive. The continuous phase gel matrix enhances viscosity stabilization and provides emulsion stability by trapping abrasive and flavor oil miscelles within the gel matrix. The gel structure also imparts a desirable short texture to the toothpaste providing a clean (non- stringy) break on extrusion from the tube or pump. Specific interactions between carrageenan and the surface of abrasives both disperses and stabilizes the solids preventing hardening, caking and drying out. Other binders that are now available have one or the other of the properties of carrageenan but not the combination which makes carrageenan unique in the dentifrice industry. Coupled with this is the fact that carrageenan is stable to enzymes either and can be used in areas of the world where binders such as CMC cannot. It does not contain enzymes either and can safely be used in combination with CMC. Xanthan gum, an expensive binder for toothpaste preparations, contain enzymes which attack CMC rendering it impossible to use them in combination. The high cost of xanthan gum makes it prohibitive for new, smaller producers who naturally turn to carrageenan. The new producers of toothpaste fall into two categories, those which manufacture specialty, niche market, products such as " Natural toothpaste " and those who produce cut-price products. Carrageenan is easier to work with than xanthan and can be used with local water and without the careful handling that CMC systems demand. It is natural ingredient and can be used in products bearing " All Natural " labels. Dressing Traditionally, the dressings market has been dominated by Kelco's xanthan gum which displaced PGA (propylene glycol alginate) in the seventies. Xanthan gum develops a weak structure in water which enables it to thicken dressing systems and suspend spices. However, it also imparts a stringy texture to the products and cannot be tailored to meet specific requirements. The market for carrageenan in traditional and low fat dressing applications is expected to double within the next two years. Low Fat Systems Low fat systems on the ability of a gum to provide the sensation of fat an oil emulsions. Carrageenan dipersions in water form collodial systems which can be designed with flow properties which are very similar to fat and oil in water emulsions. Typically, when fats are removed, carrageenan is added to maintain viscosity and mouth feel. Kappa and lambda carrageenan have unique interactions with protein, especially kappa in which case makes it indispensable in dairy applications including processed cheeses, cheese analogs and cream cheese. The current market for these products is expanding rapidly, especiallu in Latin America. NEW FOOD MARKETS Bread There is a strong functional synergism with starches can be exploited in starch-based foods to improve product quality through moisture retention. Carragenan intended for farinaceous foods swell during the cooking cycles to form a gel matrix, binding moisture and providing additional structure. The carrageenan does not add to the viscosity of the dough during kneading. The soft gel matrix blends with the dough and is invisible, even under microscopic examination. Carrageenan is unique in its ability to bind considerable quantities of water to form a gel network which reinforces the gluten structure for an improved air cell matrix. The net result is improved product qualitly and yield which more than offsets the cost of the carrageenan. Carrageenan gels are inert and do not affecct yeast and can be added to an existing formulation for immediated benefits in the form of increased yield and products which retain a fresh texture and taste on storage. Even more benefits can be obtained by increasing the water content of the bread. Noodles The reinforced gluten structure allows the use of soft flour in place of high gluten hard flours providing considerable savings for the producer. For products containing egg solids, the use of carrageenan allows the producer to substantially cut the number of eggs used without a deterioration in product quality. All noodles made with carrageenan show improved resistance to over cooking. Other Farinaceous Foods Starch is perhaps the most widely used thickener in the food industry. It is cheap but generally gives rise to pasty poor quality products, particularly when used at high levels. Mixed carrgeenan/starch systems have unique properties which are a cost-effective answer to improving the quality of high starch formulations. The strong functional interaction between starch and carrageenan allows the starch content of soups, pie fillings and pudding to be reduced whilst improving the organoleptic properties of the system. Additionally, starch/carrgeenan combinations offer resistance to shear degradation and low processing viscosity while maintaining excellent stability during thermal cycling. Surimi and Kamaboko One of the major problems in formed fish products is hoe to use second grade protein to produce products which match the quality of those made with expensive first grade material. Carrageenan added to fish protein before processing supports and augments the mechanical properties of poorer quality raw materials to give products which look, feel taste the same as their expensive counterparts. Extruded Foods Extrusion cooking is used extensively for the preparation of many different kinds of food from breakfast cereal to confectionery. The high temperatures, pressures and shear conditions encountered in an extrusion cooker make it ideal for carrageenan which readily swells in the cooker. A major problem in extrusion processing (food and industrial) is to have the formed product rapidly attain structural integrity. The high gelling temperature of carrageenans intended product is maintained improving yield and quality. NEW INDUSTRIAL MARKETS Industrial Suspension and Slurries Carrageenan inteacts strongly with pigments such as calcium carbonate, dicalcium phosphate, silica and alumina. In fact ,oita carrageenan will act as a dispersant for calcium-based pigments at high solids (79-72%) and is a more effective dispersant than industrial standards such as Dispex N 40 (Allied Colloids Ltd.) polyacrylate up to aqueous gum concentrations of around 0-3% w/w. At higher gum levels,a continuous -phase gel structure becomes apparent and the sysytem resembles a well-stabilized soft-floc, with a low yield point. Iota carrageenan is well suited to the stabilization of pigment dispersions and slurries both for tank car and pipeline transportation. The idea of the tank car transportation of solids in the form of an aqueous high-solids slurry is not new. Currently, tank car transportation is a major distribution methos for chalk and ion oxides in the USA and Canada. Coal is pumped in slurry form through long pipe lines across the USA, Canada and Siberia. The design of a slurry storage and distribution sustem is relatively straightforward, so long as the slurry charcteristics are taken into consideration. Slurries are centrifugal pumps have a 400 liter/min capacity against a 15 m head through a 10 cm. loading line. Storage tanks are stirred intermittently, about 15 minutes each hour at 30 rev/min. Distribution to use point is done at a velocity of 0-5-2 m/s via recirculation loops with long radius bends and no vertical standpipes. Slurries are not allowed to stand in the circulation loops. The hydrocolloid used for viscosity reduction and stabilization be shear stable under the conditions encountered during transfer and in the distribution loops. Carrageenan is an ideal dispersant and stabilizing polymer for a wide range of solid-in-water dispersions. It is resistant to shear degredation, lubricates particulates and has excellent shear thinning characterstics. Black iron oxide is currently transpoeted in tank cares from the pigment manufacturers to the makers of black bricks and tiles. Carrageenan interacts veryl strongly with transition metals and very evvectively coats and stabilizer than CMC which, though an industry standard for many years, has significant deficiencies particularly during hot weather. Carrageenan systems can have an aqueous re-healing gel structure which, although resistant to vibration encountered in transportation, thins rapidly on pumping. The nature of the gel and thinning properties depend on the carrageenan and ionic environment, with sol-gel transitions which can be well above the maximum temperature likely to be experienced in a tank car. Many industrial applications require polymer molecules to be stable during pumping operations. Although all polysaccharides will undergo degradation at sufficiently high shear rates (for example, under the sonic shearing conditions of ASTM D2603-76), carrageenan is one of the most stable and is not degraded in centrifugal or displacement pumps. Liquid scouring cleansers There is an active interest by major brand name manufacturers and private label houses in poducing new liquid scouring cleanser product for use on fiberglass, plastics, tiles, and other easily abraded surfaces. The concepts of such a cleanser dates from the late 1970's when Lever Brothers test marketed 'Liquid Vim' and then withdrew the product. Since the, several other liquid cleansers have appeared. Liquid scouring cleansers are basically suspensions of a dense but mild abrasive such as calcite with detergents and suspending and dispersing agents. They are low solids slurries and free of oxidizing agents can be stabilized with a polysaccharide such as a carrageenan. Iota-based carrageenan stabilizers impart good functional properties such as temperature and storage stability outperforming other gums such as CMC and xanthan. The Iota systems form thixotropic gels with a rapid buildup of structure after shearing which contrast with the lower yield point of xanthan systems. The yield points of a carrageenan system result from disruption of the three-dimensional polymer network which serves to maintain particle separation aiding stability. CMC slurries (including dentifrice) often show a yield point whose origin lies in the energy required to disrupt settled solids. With non-gelling polymers, the appearance of a yield point indicates instability and is most undesirable. Ceramic coatingss and etrusion products Carrageenan has been used by at least one major spark plug company as a carrier for ceramic coating during the manufacture of automotive spark plugs. Catalytic converterd for the automotive industry are currently manufactured using extrusiqon technology. The reject rate is very high due to collapse of the honeycomb ceramic after extrusion. Carrageenans designed for extrusion technology, with their high gelling temperature, are able to support the honeycomb, significantly decreasing the reject rate. Anti-icers Ethylene glycol and other polyols have long been used inaqueous solutions of various strengths for removing ice and snow accumulation from machinery and functional surfaces such as aircraft wings. In the absence of a thickening polymer, the glycol solutions soon drain from the surfaces and thus provide no long -term protection. An anti-icing fluid, on the other hand, contains a polymer to thicken the fluid so that it remains on the treated surface. Two types of fluid in current use for aviation applications are the non-thickened de-icer (type I fluids) and the thickened anti-icers (or type II fluids). An anti-icer designed for aircraft should form an essentially continuous film coating, after its application by conventional spraying devices, even on non-horizontal surfaces and should provide long-term protection against ice or snow accumulation. It is essential that the anti-icer fluid is blown off the wings during the airdraft's run-up to take off (prior to aircraft rotation) .. Carrageenan is fully soluble in the hot water/glycol mixes used for aviation machinery. It interacts with glycols to give a weak network with flow propeties which make it an ideal thickener for typeII fluids. The shear field experienced during take off is more than enough to causethe carrageenan thickened fluid to thin and drain fromthe tale offo is more than enough to cause the carrageenan thickened fluid to thin and drain from the wing. Carrageenan is compatible with all additives currently used in these fluids. The protection of exposed heavy machinery requires a thick coating which is resistant to wind shear over long periods of time and yet will not clog or interfere with moving parts. Ideally, such a coating should also contain corrosion inhibitors and lubricants and be easy to apply and remove. Kappa carrgeenan in water/ethylene glyco forms a gel with ideal characteristics for protecting exposed machinery. For all anti-icing applications, the system must be non-toxic and harmless to the environment, which puts severe limitations on the types of thickening polymers which can be used. The carrageenan family is composed of non-toxic food grade materials and pose no treat or hazard to the environment and are thus ideally suited to thickening polyol systems. Technically glycol-water-carrageenan ststems are said to exhibit a definite yield point followed by marked shear thinning and and thixotropy which can be utilized togive very effective industrial (spray-applied) de-icers. Carrageenan gel matrices readily entrap a wide variety of oils from heavy hydrocarbon to light and volatile food flavor systems thus enabling the easy inclusions of corrosion inhibitors and lubricants. Humidity Controll The concept of humetically sealed package is somewhat of a misnomer since almost all commercially produced leak to some extent. For most purposes, the loss of moisture is unimportant but there are some applications where this is not the case as, for example, in advanced instant film packages. When it is necessary to control the humidity within a package, a small nugget of carrageenan gel can be used. Moisture lost by leakage is replaced at the expense of the gel which merely shrinks in size. Paper Quality paper production requires the cellulose fibers to be strengthened and the surface sized for specific applications. Carrageenans are excellent film formers and will reinforce cellulose fibers to give added wet and tear strength and to control ink bleed. University tests have demonstrated the benefits from sizing and coating with carrageenan in writing, printing and release papers. A small but very profitable market is the production of specialty marbled papers. Marbling is probably one of the oldest techniques used for decorating, perhaps originating in the 15th century to prevent the forging of legal documents. In Turkish marbling, water-based inks or pigments are floated on a gelatinous surface and then moved around with picks and combs until a desird pattern is achieved. Mordant paper or fabric is laid on the surface of the solutions to absorb the color and is then lifted away. A gelatinous surface is made using a cold water swelling carrageenan powder sprinked into water and mechanically dispersed. The inks, if added at the correct viscosity (which must be determined by trial and error), adhere to the soft swollen gel particles and float to the surface of the bath allowing marbling to be achieved in a cost effective fashion. Textile and carpet printing Although screen printing is used for both textile and carpet production, there is a trend to move (in the case of carpet printing) to jet printers. Both screen and jet printing technologies require the flow properties of the print paste to be closely controlled in order to achieve high definition and the required degree of penetration into the fabric or carpet pile. The wide thixotropic flow behavior of carrageenan makes it ideally suited for this purpose. Within the next five years, jet printing technology is expected to advance into textiles largely driven by the need to be able to produce short runs of fabric with complex patterns. Screen printing requires expensive screens, (one screeen per colour for process colour and four for half tone) .. Jet printing on the other-hand, only requires computer instructions for controlling the jets with considerable savings in down time, cleaning and screen production. The development of jet printing machines capable of handling textiles fabrics is being carried out in cooperations with the producers of rheological control agents, including carrageenan. Flame retardants and foams Aqueous fire retardant fluids and foams require thickeners to ensure that the retardant adheres to the structures being sprayed. Th ethixotropic and gel characteristics of carrageenan make them ideal for flame retardants and foams. During pumping, the fluids have very low viscosity but after application , the carrageenan builds structure so that treated surfaced remain coated. Foams are also being used in the concrete industry for protecting freshly poured concrete from drying. The film properties of carrageenan stabilize the air cell structure of foams to give systems which do not collapse even on partial drying. Tests on freshly poured concrete used in highway construction projects in California have shown the worth of using foams and foam stabilizers to prevent premature drying. Oil Well completion fluids To avoid damage to the production stratum, clear water fluids as distinguished from drilling muds are used on completion and reworking operations as a standard oil well drelling practice. The clear water fluids are concentrated high density water solutions of ZnBr2 or another high density salt. The actual salt selected and concentration employed are determined by the desired density of the fluid. Additives are used with clear water fluids to control and increase the viscosity. The increased viscosity enhances the carrying capacity of the fluid, reduces fluid loss and tends to promote conditioning of the formation to minimize caving and water damage in water-sensitive formations. Polysaccharide gums are commonly employed for this purpose. It has water-sensitive formations. Polysaccharide gums are commonly employed for this purpose. It has been found that carrageenan can be more effective than HEC because of the ability of the carrageenan to form a network for drilling applications, the gel network must be sufficient to suspend the drilling lines but the weak enough to allow free passage to the surface. Work has demonstrated that carrageenan can be used effectively with high-density completion brines to maintain a predictable viscosity over the wide temperature ranges encountered during drilling completion operations and is much more cost effective than xanthan gum, another commonly used polysaccharide. AGRICULTURE AND HORTICULTURE Hydraulic seeding Grass seed, mixed with fetilizer, cellulose, water, a tackifier agent and a hydrocolloid, is sprayed onto banks and large projects as an efficient means of seeding during landscaping operations following major construction work. The hydrocolloid is present to suspend the grass seed and fertilizer prior to pumping and to help retain the seed on the soil. Carrageenan is especially useful in this application and has been found much easier to work with than guar gum used previously. Pesticides Major problems in the delivery of fluid pesticide preparations are misting and retention. Carrageenan, being a gelling agent and excellent film former will prevent misting and run off from plant foliage. Carrageenan is a food grade material, there are no toxicological hazards associated with its use and it degrades harmlessly. BIOTECHNOLOGY Cell Immobilization The area of immobilized cells and organelles has expanded very fast. Many new techniques for the preparation of immobilized cells have been developed during the past decade and a broad spectrum of applications has been investigated. Increasingly more gentle immobilization procedures have evolved to the point when it now seems possible to hold any cell structure and keep it alive and viable. Carrageenan is especially useful for trapping seeds, cells and microorganisms with or without nutrients and other active materials. The immobilized seed, cell moisture during germination and critical stages of development. One of the chief advantages of carrageenan over the gelling temperature, well within the tolerance range of the organism being immobilize. Enzyme activity of immobilized cells entrapped in carrageenan is generally high. The applications for cell immobilization techniques are varied in the extreme and can range from ethanol production as a potential source of liquid fuel to the prolonged survival of transplanted islets of Langerhans encapsulted in biocompatible membranes. PERSONAL CARE AND PHARMACEUTICAL Drug delivery systems Many pharmacologically active ingredients are destroyed in the stomach or gastrointestinal tract but can be safely absorbed through the buccal linings (for example, isoprenaline sulfate, an adrenaline-like compound). The problem is to maintain the drug in the mouth long enough for absorption to take place, which is exacerbated if the drug has a bad taste. There is a considerable body of patent literature on the use of gums, carrageenan in particular, for entrapping the active ingredients in a hydrocolloid matrix to give a delivery system which will release the active ingredient in a prolonged and controlled fashion when incorporated into a variety of vehicles such as chewing gums. If the trapped material is tabletized, the technique can be used to administer drugs orally which would taste too bad to be given dispersed in conventional vehicles. This is particularly important for children or geriatic patients. Wound dressings There is a high demand for stable, biodegradable wound dressing materials which can aborb body fluids and deliver medications to keep wounds clean and healthy. Although alginate fibers are used at the moment, they have severe limitations on their ability deliver medications and absorb body fluids. Carrageenan forms a water insoluble complex with an extract from the shell of crabs and other crustacea called chitosan. Insoluble carrageenan- chitosan fibers can be spun with active pharmaceutical agents trapped within the fibers. The resulting systems, although water insoluble, will absorb considerable quantities of body fluids enabling wounds to be kept clean and dry speeding the healing process. Cosmetics The unique interactions between carrageenan and polyols can be exploited to control textural properties of any formulation or preparation containing polyols. This is especially true of complex hand lotions and conditioners which are subject to considerable constraints on the ingredients and their concentration. Hand Lotions and Shampoos It has been known for centuries that fisherman who handles Irish Moss tend to have soft skins. The folk lore led scientists to discover that carrageenan interacts with human carotene to give soft skin and silky hair. In hand lotions and shampoos, carrageenan not only thickens the product but also promotes healthy skin and hair. In addition, carrageenan is a natural product and can be incorporated into formulations which rely on natural ingredients for their promotion. Contraceptive gels Existing products suffer from a lack of gel structure and typically drain from the vagina causing embarrasment and reducing efficacy. Carrageenan gels in contrast, can be tailored to have rapid re-healing characteristics ideally suited to maintaining protection during intercourse. Spermicidal actives such as nonoxy-9 can be incorporated into the gel during manufacture. There is evidence that molecules such as carrageenan complex strongly with the protein coat of the HIV virus suggesting that contraceptive gels made from carrageenan may reduce the probability of infection. Conclusion Carrageenan is a natural food grade material obtained from red seaweeds with applications which span the whole of the consumer and industrial markets. Its use in industrialized countries is well established and will rapidly spread into third world countries as their economies and demands for quality foods, cosmetics and industrial goods grow. Carrageenan has unique properties which cannot be replaced by other food grade, safe and non toxic materials. The producers of quality carrageenan products look forward to assured growing markets throughout the world displacing carrageenan. This is especially true since to commercialize a new food gum within the USA alone now takes around 15 years and in excess of $30 Million in safety and toxicological testing alone, not counting marketing and promotions. Click here for buyers assistance Philexport Main page Philexport Home page ------ webmaster © 1996 SnapShot Solutions, Inc. Once out of nature I shall never take My bodily form from any natural thing But such a form as Grecian goldsmiths make Of hammered gold and gold enamelling. --W. B. Yeats, " Sailing to Byzantium " Quote Link to comment Share on other sites More sharing options...
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